The Renewal Workshop logo
The Renewal Workshop logo
Autodesk Foundation logo
Autodesk Foundation logo

Improving efficiency in a zero-waste textile startup with process maps

Improving efficiency in a zero-waste textile startup with process maps

Improving efficiency in a zero-waste textile startup with process maps

Service map for The Renewal Workshop showing current and ideal process flows
Service map for The Renewal Workshop showing current and ideal process flows
Service map for The Renewal Workshop showing current and ideal process flows
Services

service design, ethnographic research

Industry

startup, sustainability, retail

Team

Service designer, financial analyst

Outcomes
  • Enabled operational scale with a detailed analysis of employee pain points and detailed list of software requirements

The Challenge

Identifying bottlenecks in a factory workflow

Textile manufacturing is estimated to contribute to approximately 20% of industrial water pollution. The Renewal Workshop was a textile sustainability pioneer, with a mission to provide the apparel industry with a completely circular and sustainable solution, and customers with a way to become zero waste consumers.

As a startup, they were beginning to experience some growing pains: their existing inventory tracking system had become too cumbersome to use as their business grew, requiring manual input at many points in the process, and contained many points where errors or data loss could potentially be introduced. TRW had begun the process of designing and developing a custom inventory tracking system suited to their unique requirements, but first, they needed help documenting existing pain points and visualizing the bigger picture.

Operational challenges:

  • Manual inventory tracking system couldn't scale with business growth

  • Data entry required at multiple touchpoints, creating bottlenecks

  • Every manual entry introduced a potential for error, risking data loss and financial inaccuracies

  • Employees were slowed down by finding workarounds for system limitations rather than being enabled by tools

Strategic challenges:

  • TRW needed to clearly articulate their unique business model to investors

  • A comprehensive list of system requirements was needed to select a software vendor

  • TRW lacked visibility into end-to-end material flows and financial implications

Approach

With the service designer, I co-facilitated several collaborative design workshops with the TRW team via Zoom and Mural. As team lead, I also served as project coordinator and was the point of contact with TRW founders, key stakeholders, and investors.

Discovery & research

We began with a series of detailed stakeholder interviews to understand user needs and pain points in each part of the business, including finance, investors, and sales. In order to fully understand the textile renewal process, we planned a contextual inquiry session at the TRW factory in Cascade Locks, OR. During that session, we observed employees perform their duties at each point of the textile renewal process as they described the pros and cons of the current system.

Photo of a textile factory floor
Photo of a textile factory floor
Photo of a textile factory floor

Distilling patterns

After the factory visit, we conducted workshops with key stakeholders on the TRW team to further identify and prioritize opportunities for improvement.

Mural board: beginning to map the process (1/2)
Mural board: beginning to map the process (1/2)
Mural board: beginning to map the process (1/2)
Mural board: beginning to map the process (2/2)
Mural board: beginning to map the process (2/2)
Mural board: beginning to map the process (2/2)

Deliverables

The Autodesk team delivered:

  • a process map detailing the current and ideal textile renewal process

  • a stakeholder map documenting all stakeholders and partners

  • a prioritized requirements list for the TRW team to incorporate into their software RFP

Spreadsheet of software requirements
Spreadsheet of software requirements
Spreadsheet of software requirements
Where are they now?

The Autodesk Foundation team's engagement ended after 4 months. TRW continued to grow their business, partnering with brands including The North Face, Adidas, New Balance, Pearl Izumi, Osprey, and Timbuk2, and announcing several rounds of funding. In March 2022, they announced their aquisition by Bleckmann, a leader in supply chain & logistics.